Contractor spraying SprayWall inside the pump station.

Case Studies

Structural solutions. Dependable performance.

SprayShield Green Clarifier

Problem:

Deterioration of concrete in wastewater clarifier launders, caused by chemical treatments, led to exposed rebar, cracks, and extensive algae build-up, necessitating frequent and labor-intensive cleaning.

Solution:

SprayShield Green was applied to restore and protect the deteriorated concrete surfaces, creating a smooth, non-porous layer that prevents algae cling and reduces cleaning maintenance.

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New York Water Tower

Problem:

A wooden water tower, standing 30 feet high on a 15-foot hill, desperately needed rehabilitation.

Solution:

Sprayroq, in partnership with local certified partner Savy & Sons, approached the rehabilitation of this wooden structure with a strategic solution: polyurea.

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North Beach, MD

Problem:

A pump station in North Beach, Maryland had suffered damage from H2S exposure, resulting in exposed aggregate and deteriorating concrete.

Solution:

The decision to utilize SprayWall for this job proved highly beneficial. Not only did it offer significant cost savings, with the lining process being approximately one-third of the cost of traditional excavation and replacement methods, but it also drastically reduced the timeline for completion.

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SprayWall® Defines Infrastructure Rehabilitation Strength:

SprayWall® was chosen by the University of Texas at Arlington in a 2020 study to create testing and application standards for spray-applied pipe rehabilitation liners in Department of Transportation markets.

This industry-defining academic study proves what we’ve known about SprayWall® for decades: it truly makes infrastructure stronger.

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North Florida

Problem:

A large master pump station was deeply deteriorated and would not last until the previously scheduled replacement.

Solution:

The project was successfully completed ahead of schedule and saved hundreds of thousands of dollars in replacement costs as opposed to traditional methods.

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