Contractor spraying SprayWall inside the pump station.

Case Studies

Structural solutions. Dependable performance.

Texas Lift Station Rehabilitation

Problem:

A Texas lift station was suffering from severe deterioration and loss of structural integrity.

Solution:

Fuquay, Inc., applied SprayWall to the structure, avoiding excavation and ensuring a truly structural repair.

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Texas Culvert Rehabilitation

Problem:

Underneath a crucial Texan highway, a trio of concrete box culverts faced major concrete spalling and extensive cracks.

Solution:

Because SprayWall meets rigorous standards for bridge class structures, a precisely engineered application of SprayWall restored the load-bearing capacity of the compromised culverts.

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Biosolids Plant Day Tank Lining

Problem:

A sludge holding tank at a biosolids treatment plant was experiencing severe corrosion and structural deterioration requiring comprehensive surface preparation and the application of a robust corrosion-resistant lining.

Solution:

The project successfully extended the operational life and enhanced the structural integrity of the sludge holding tank, ensuring its continued safe and efficient use at the biosolids treatment plant.

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Potomac Interceptor Project

Problem:

The existing infrastructure was deteriorating, so it was replaced with a new concrete interceptor and preventatively lined with SprayWall to protect from the harsh sewer environment.

Solution:

The preventative application of SprayWall to new assets assures its operational longevity through protection from structural damage and corrosion.

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SprayShield Green Clarifier

Problem:

Deterioration of concrete in wastewater clarifier launders, caused by chemical treatments, led to exposed rebar, cracks, and extensive algae build-up, necessitating frequent and labor-intensive cleaning.

Solution:

SprayShield Green was applied to restore and protect the deteriorated concrete surfaces, creating a smooth, non-porous layer that prevents algae cling and reduces cleaning maintenance.

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