Contractor spraying SprayWall inside the pump station.

Case Studies

Structural solutions. Dependable performance.

Biosolids Plant Day Tank Lining

Problem:

A sludge holding tank at a biosolids treatment plant was experiencing severe corrosion and structural deterioration requiring comprehensive surface preparation and the application of a robust corrosion-resistant lining.

Solution:

The project successfully extended the operational life and enhanced the structural integrity of the sludge holding tank, ensuring its continued safe and efficient use at the biosolids treatment plant.

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Potomac Interceptor Project

Problem:

The existing infrastructure was deteriorating, so it was replaced with a new concrete interceptor and preventatively lined with SprayWall to protect from the harsh sewer environment.

Solution:

The preventative application of SprayWall to new assets assures its operational longevity through protection from structural damage and corrosion.

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SprayShield Green Clarifier

Problem:

Deterioration of concrete in wastewater clarifier launders, caused by chemical treatments, led to exposed rebar, cracks, and extensive algae build-up, necessitating frequent and labor-intensive cleaning.

Solution:

SprayShield Green was applied to restore and protect the deteriorated concrete surfaces, creating a smooth, non-porous layer that prevents algae cling and reduces cleaning maintenance.

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New York Water Tower

Problem:

A wooden water tower, standing 30 feet high on a 15-foot hill, desperately needed rehabilitation.

Solution:

Sprayroq, in partnership with local certified partner Savy & Sons, approached the rehabilitation of this wooden structure with a strategic solution: polyurea.

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North Beach, MD

Problem:

A pump station in North Beach, Maryland had suffered damage from H2S exposure, resulting in exposed aggregate and deteriorating concrete.

Solution:

The decision to utilize SprayWall for this job proved highly beneficial. Not only did it offer significant cost savings, with the lining process being approximately one-third of the cost of traditional excavation and replacement methods, but it also drastically reduced the timeline for completion.

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