Contractor spraying SprayWall inside the pump station.

Case Studies

Structural solutions. Dependable performance.

Indiana Secondary Containment Tank Expansion

CASE STUDY: Indiana Secondary Containment Tank Expansion

Problem:

Ferrous chloride exposure and incidental spills can deteriorate concrete containment areas, creating a need for reliable, chemical-resistant protection where traditional corrosion barriers have fallen short. 

Solution:

Conco Spray Solutions expanded the facility’s secondary containment area using SprayWall, incorporating the new lining alongside the existing system to provide long-term protection against chemical exposure. 

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Twin Culvert Rehabilitation

Problem:

A deteriorated 72” diameter twin barrel CMP culvert system beneath an active roadway required structural rehabilitation that could restore the aging infrastructure while maintaining flow and minimizing disruption to traffic. 

Solution:

Both culverts were structurally rehabilitated using SprayWall®, extending the service life of the system while allowing the roadway to remain open throughout the project. 

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Pennsylvania Culvert Rehabilitation

Problem:

A severely corroded culvert invert with sections of missing steel required structural rehabilitation that would restore load-bearing capacity while maintaining hydraulic performance.

Solution:

The culvert was structurally restored using SprayWall, resulting in improved flow, strong adhesion, and long-term durability, while supporting traffic loads and significantly extending service life.

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Wisconsin Waste Tank

Problem:

An aging, above-ground concrete waste tank required extensive resurfacing and rehabilitation after decades in service without maintenance or corrosion protection.

Solution:

Conco Spray Solutions restored the tank with a seamless SprayShield Green lining, delivering durable protection, improved performance, and extended service life in harsh wastewater conditions.

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Colorado Manhole Rehabilitation

Problem:

A local municipality faced significant inflow and infiltration issues and concrete deterioration within a series of aging manholes across their sewer district.

Solution:

QP Services effectively implemented SprayWall, a long-lasting solution that restored structural integrity, eliminated infiltration, and extended the service life of the critical manhole assets.

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